Wire Processing and Electrical Installation Equipment

Automatic Double-Head Terminal Crimping and Single-Side Weather Seal Insertion Machine EW-8820

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Delivery options

Description

Feature

● High-Integration Workstation: Combines wire cutting, dual-end stripping, single-side weather seal insertion, and double-ended terminal crimping into one process, reaching a capacity of 1200-1700 pcs/hour (L=100mm).

● Tough Wire Capability: Engineered to process standard electronic wires, high-temperature wires, and slick Teflon wires ranging from AWG 28 to AWG 16.

● Gas-Tight 2.0T Press: Equipped with dual 2.0T crimping force presses, supporting customizable 30mm or 40mm strokes to fit global industry-standard mini-applicators.

● ±0.1mm Cut Precision: Maintains rigid mechanical cutting tolerances within ±0.1(0.1+0.003*L)mm(L=cutting length), allowing a flexible strip length profile (front <16mm, end <18mm).

● Industrial 4.0 Fault Detection: Features real-time sensors monitoring low air pressure (0.5-0.7Mpa), wire run-out/overload, terminal run-out/overload, and crimp errors to prevent material waste.

● Heavy Anti-Vibration Frame: Built on a stable 550KGS chassis (1700*920*1580mm) operating reliably under 220V/50HZ (3000W) power.

Application Range

● Automotive Powertrain & Sensors: Mass production of IP67/IP69K-rated engine harnesses, oxygen sensors, and chassis wiring where one side interfaces with a sealed waterproof plug and the other terminates inside the cabin module.

● Outdoor Energy & Lighting: Ideal for terminating weather-proof connections found in outdoor LED lighting arrays, solar panel junctions, and EV charging auxiliary circuits.

● Harsh-Environment Industrial Controls: Provides reliable dual-ended terminations for heavy-duty washing machines, marine control electronics, and industrial pumps operating in high-moisture environments.

Specifications

Model
EW-8820
Applicable wire range
AWG28-AWG16
Applicable wire
Electronic wires, high-temperature wires, Teflon wire, etc
Stripping length
Front <16mm, end <18mm
Cut precision
±0.1(0.1+0.003*L)mm,L=cutting length
Capacity
1200-1700pcs/hour (L=100mm)
Crimping force
2.0T
Stroke
30mm/40mm
Air pressure
0.5-0.7Mpa
Detection
Low air pressure,Wire run-out, Wire overload,
Additional information
Terminal run-out,Terminal overload, Crimp error
Power supply
220V/50HZ
Dimension
1700*920*1580mm
Weight
550KGS
Power
3000W
Air compressor
Yes
Pedal
N/A
Application for Automatic Double-Head Terminal Crimping and Single-Side Weather Seal Insertion Machine EW-8820