Feature
● High-Speed Multi-Process Yield
Replaces tedious manual assembly by integrating cutting, stripping, weather seal insertion, and soldering into one seamless flow, delivering an impressive output of 1800 to 2500 pieces/hour (based on 100mm wire length).
● Micro-Fine to Medium Gauge Flexibility
Engineered to handle a broad processing range from delicate AWG 28 electronics wires up to AWG 16 automotive-grade cables, adapting swiftly to diverse factory requirements.
● Ultra-Precise Seal Positioning & Inspection
The high-speed pneumatic insertion mechanism seats the rubber plug in less than 0.5 seconds with absolute depth consistency. Built-in fiber-optic sensors achieve 100% real-time checking to prevent missing or reversed seals.
● ±0.2mm Industrial Cutting Precision
Driven by a high-torque stepping motor, the machine maintains a rigid cutting tolerance of within ±(0.2 + 0.002 * L) mm (L = cutting length), ensuring perfect geometric consistency for downstream terminal assembly.
● 450°C RoHS Titanium Solder Pot
Features a 90-degree vertical dipping mechanism paired with a corrosion-resistant titanium alloy solder pot that handles temperatures up to 450°C. Fully compatible with eco-friendly lead-free tin to meet strict RoHS and WEEE environmental laws.
● Energy-Efficient & Compact Layout
Operates on standard AC220V / 50Hz power with a highly efficient 2000W consumption. Designed with a optimized footprint requiring less than 4m² of workspace, requiring standard factory air pressure of 0.5 - 0.6 MPa.
Application Range
The integration of weather seal insertion and precision tinning makes this machine the standard choice for automated lines running strict environmental sealing protocols:
● Automotive Engine & Sensor Wiring: Mass production of IP67/IP69K-rated wire harnesses for automotive oxygen sensors, door locks, and mirror assemblies (highly demanded by Tier 1 plants in Mexico and Germany).
● Outdoor LED Lighting & Drivers: High-volume processing of heavy-duty outdoor lighting cables, ensuring the rubber seal is perfectly seated to prevent moisture ingress.
● Marine & Industrial Electronics: Prepares rugged, corrosion-resistant tinned wire leads with pre-installed weather seals for marine control boxes and power supplies.
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Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)