Wire Processing and Electrical Installation Equipment

Pre-insulated Terminal Crimping Machine(0.5-6 mm²) EW-5565

Price of the selected optionon request
Delivery options

Description

Feature

● Zero Die-Change Operations (0.5-6 mm²): Features a specialized adaptive crimping architecture that automatically accommodates the entire 0.5 to 6 mm² wire size and terminal range. This intelligent design eliminates tedious tooling changes completely, allowing operators to switch batch wires seamlessly without swapping the crimping die.

● High-Speed Servo Ball Screw Drive: Utilizes an advanced servo motor paired with a heavy-duty ball screw mechanism to actuate the compression stroke. This full-servo infrastructure ensures highly stable mechanical pressure, rapid cycle times, and an exceptional hourly throughput of 1000 to 1300 pcs./h.

● Integrated Stripping & Wire Twisting: Equipped with premium tungsten steel blades that perform precise outer sheath stripping down to 40 mm and core wire stripping from 6 to 18 mm. An integrated automated wire twisting module reorganizes loose copper strands instantly, ensuring perfect, fray-free insertion into the terminal sleeve.

● Jam-Free Track Technology: Engineered with a specialized anti-sticking feeding rail designed specifically for bulk pre-insulated particles. This geometric track keeps the loose terminals perfectly aligned during high-speed delivery, eliminating common material blockages and machine downtime.

● Heavy-Duty 4.0 kW Core Architecture: Houses a high-capacity 4.0 kW industrial power rating inside a compact, space-saving frame measuring 550 x 500 x 420 mm. The high-density steel chassis absorbs kinetic shocks completely, preserving micro-level alignment over millions of repetitive crimping cycles.

Application Range

● Automotive Control Closures: High-volume termination of pre-insulated ring, spade, or bullet terminals inside vehicle fuse boxes and dashboard harnesses.

● Industrial Switchboard & Panel Building: Preparing standard control panel wiring where multi-size ferrules and pre-insulated terminals must be applied rapidly without tooling stops.

● Power Supply & Energy Infrastructure: Processing heavy-duty multi-layer shielded wires and high-voltage connections for commercial power distribution systems.

● Consumer Appliance Wiring Harnesses: Mass-production terminal crimping for white goods, heating ventilation assemblies, and commercial refrigeration blocks.

Specifications

Model
EW-5565
Wire material
High and low voltage wires, multi-layer shielded wires
Wire size
0.5 - 6 mm²
Maximum crimping length
12mm
Stripping length
The shortest outer sheath stripping range of the sheathed wire is 40mm. The core wire stripping length is 6-18mm.
Blades material
Tungsten steel
Capacity
1000-1300 pcs./h
Additional information
(depending on wire length)
Driving mode
Motor (servo motor)/ball screw
Power supply
AC110V/AC220V (50 - 60 Hz)
Power
4.0KW
Weight
98KGS
Dimension
L550xW500xH420mm
Application for Pre-insulated Terminal Crimping Machine(0.5-6 mm²) EW-5565