Feature
● Direct Wire-to-Wire Splicing (Cu, Al & Cu-Al): Creates high-conductivity, solid-state metallurgical welds between stranded copper and aluminum wires without requiring open terminals, solder, or flux.
● High Output Power (6500W / 20 kHz): Handles heavy-duty wire bundle cross-sections from 10 to 50 mm², making it ideal for automotive power distribution and EV sub-circuit branch points.
● Adaptive Process Parameter Compensation: Automatically adjusts vibration and welding cycles to compensate for natural diameter variations and strand position differences between wire lots, minimizing manual recalibration.
Factory MES Connectivity: Supports centralized factory MES (Manufacturing Execution System) data logging for real-time production tracking, quality compliance, and process parameter archival.
● Built-In Industrial Quality Monitoring: Real-time parameter verification and overload protection monitor every weld cycle, prioritizing line reliability and rapid fault diagnosis.
● Terminal-Free Wire End Knotting: Consolidates multiple loose wire ends into a single compacted, welded joint for relay leads, distribution nodes, and multi-branch harness points.
Application Range
● Automotive Wire Harness Splicing: High-volume processing of branch-point splice joints where a main trunk splits into multiple sub-circuits.
● Mixed-Metal Lightweight Harnesses: Reliable ultrasonic bonding of dissimilar copper-to-aluminum conductors in modern automotive electrical systems.
● Wire End Knotting & Relay Leads: Direct fusion of multiple loose conductor strands into a single compacted node without separate terminal crimps.
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Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)