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Feature
● Intelligent Software-Controlled Crimping
The servo-driven control system combines automatic crimp height detection with real-time alarm functions, helping maintain consistent crimp quality across different terminal specifications.
● Automatic Defect Detection
The machine detects unstripped crimps, cut conductor strands, missing terminals, and missing wires, helping identify production errors before defective products continue through manufacturing.
● Fast Recipe Switching
Up to 100 processing programs can be stored, allowing operators to switch between products quickly without manually resetting every parameter.
● One-Second Production Cycle
A typical production speed of approximately one second per crimp supports efficient wire harness production while maintaining high positioning accuracy.
● Integrated Waste Management
Automatic tape cutting, a gravity-free paper collector, and a dedicated scrap collection box help keep the workstation organized and reduce manual cleanup during production.
Application Range
The EW-9810 is designed for manufacturers requiring intelligent servo-controlled terminal crimping with integrated quality inspection and programmable production management.
● New Energy Wire Harness Manufacturing: Ideal for EV battery systems, charging harnesses, and high-voltage cable assemblies where consistent crimp quality and defect detection are critical.
● IDT Terminal Processing: Designed for insulated displacement terminals requiring accurate positioning and stable servo-controlled crimping performance.
● Automotive Wire Harness Production: Supports precision crimping for vehicle electrical systems, sensors, connectors, and control modules with automatic quality monitoring.
● Industrial Control Equipment: Suitable for terminals used in automation equipment, electrical cabinets, and industrial control systems requiring repeatable production.
● OEM Cable Assembly: The combination of software-controlled operation, recipe storage, and integrated inspection makes it suitable for high-mix manufacturing with frequent product changeovers.