Wire Processing and Electrical Installation Equipment

Heavy-Duty Wire Cutting & Stripping Machine with Synchronized Vertical Coiling Machine (10-300 mm²) EW-3255+C

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Delivery options

Description

Feature

● Heavy-Gauge Capacity (10–300 mm²): Processes massive industrial power cables, shielded wires, and high-strength steel wire ropes up to Φ42 mm outer diameter, completely replacing manual cutting setups.

● Mark-Free 32-Wheel Servo Feed: 32 independent servo-driven wheels use flat belts to distribute massive pulling force over a wide contact area, eliminating cable slippage and jacket bite marks. Features digital pressure adjustment.

● Dual-Servo Ball Screw Precision: The tool holder utilizes twin servo motors and dual ball screws to maintain strict cutting tolerances within 0.002*L. Easily executes pristine front strips up to 1000 mm and rear strips up to 300 mm.

● Synchronized Vertical Coiling: The standalone servo coiler automatically syncs with the main machine's feeding speed (Host-Follow) at a rapid 1.5 m/s, producing neat 200–650 mm coils behind an automated pneumatic safety door.

● Smart Modular Architecture: Controlled via an intuitive 10-inch HMI. The open platform supports future upgrades, including MES system integration, industrial internet connectivity, mid-span stripping, and fixed-point inkjet coding.

Application Range

● High-Voltage EV Charging Cables: High-precision, high-volume cutting, stripping, and neat coiling of thick orange high-voltage cables used in electric vehicle battery packs and charging station infrastructure.

● Power Grid & Renewable Infrastructure: Processing heavy-gauge transmission cables up to 300 mm² for wind turbine generators, commercial solar farms, and regional power substations.

● Elevator & Crane Steel Wire Ropes: Automated cutting and clean storage reel preparation for high-strength core steel ropes used in heavy lifting and transit utility platforms.

● Marine & Railway Line Manufacturing: Pre-assembling thick multi-core signal and distribution networks inside locomotive railcars and modern marine vessels.

Specifications

Model
EW-3255+C
Display Mode
10-inch human-machine interface
Function
Single-core wire, multi-core cable, shielded cable, high-strength steel wire rope fully automatic fixed-length cutting and stripping
Wire type
Single-core wire, multi-core cable, shielded cable, high-strength steel wire rope, etc.
Processing range
10-300 square meters
Cutting length
10mm-999999.99mm
Cutting tolerance
Within 0.002*L (L=cutting length)
Stripping length
Front stripping: 1 - 1000mm (thread end)
Rear stripping
1 - 300mm (line tail)
Maximum diameter of the catheter
Φ42
Wheel lifting method
Servo motor lifting wheel
Swing catheter method
Cylinder swing guide
Tool material
High-quality imported high-speed steel
Productivity (times/hour)
1000 PCS/hour (depending on the length and size of the line)
Drive mode
Wire feeding: 32 wheels, each group is driven by independent servo
Tool holder
double servo plus double screw (this machine: full servo motor configuration)
Wire feeding method
Belt feeding, no marks or scratches on the cables. (With stripping and pressurizing function)
Lifting operation mode
Digitally adjustable pressure roller height
power supply
AC220V 50/60Hz; Roptional 110V 50/60Hz
Gas source
0.5-0.8Mpa clean air source
Dimensions (length * width * height)
1720*700*1287
Net weight
750KG
Function
Vertical winding and coiling
Display Mode
digital tube
Cylinder
SMC
Wire type
Wires, cables, shielded cables, etc.
Control method
Host follow control
Reel diameter
680mm
Coil diameter
200-650mm
Rolling speed
1.5M/s
Drive mode
servo motor
Number of receiving trays
one
How it works
Single cycle
Rewinding completion detection
none
Safety devices
Pneumatic safety door
Dimensions
746*746*1000
Application for Heavy-Duty Wire Cutting & Stripping Machine with Synchronized Vertical Coiling Machine (10-300 mm²) EW-3255+C