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Feature
● Simultaneous Double-End Tube Insertion: Eliminates the major bottleneck in panel shop manufacturing by fully automating synchronized numbering tube/sleeve insertion on both ends of the wire, immediately followed by dual-head stripping and terminal crimping.
● Mid-to-Heavy Industrial Wire Scale: Tailor-made to process rugged, multi-specification industrial control wiring profiles ranging from AWG 22 up to AWG 14.
● High-Volume Automated Output: Delivers a stable industrial throughput of 700 to 900 pieces/hour, achieving massive labor cost savings by replacing separate cutting, manual ferrule threading, and standalone crimping stations.
● Advanced Motion Control Card Architecture: Powered by a high-response motion control card (instead of standard PLCs) for micro-precision operations. Fully compatible with global standard horizontal feed and direct-feed (straight feed) OTP terminal molds.
● 4-Wheel Synchronous Wire Feeding: Built with an integrated four-wheel synchronous wire feeder that maintains constant, optimal line tension, preventing wire slippage, stretching, or marking tube deformation during high-speed feed cycles.
● 4-Point Industrial Sensor Array: Outfitted with an active monitoring matrix checking for low air pressure, wire missing, crimping abnormalities, and abnormal wire feeding to halt the line instantly if a marking tube or terminal misfeeds.
● Heavy-Duty 800KG Foundation: Anchored on a massive 800KG vibration-dampening chassis (L80×W180×H180 CM). Ready for global deployment with single-phase AC 200V-242V (50/60Hz, 10A) compatibility and a bilingual English/Chinese touch HMI.
Application Range
● Electrical Control Cabinets & Switchgears (Panel Building): Crucial for European and North American panel shops requiring strict dual-ended sequential alphanumeric wire marker tags (A1/A2 nodes) for PLC, relay, and circuit breaker blocks. (Highly targeted at manufacturing hubs in Germany, the USA, Poland, Mexico, and Japan).
● Railway Transit & Locomotive Harnesses: Prepares high-compliance signaling systems and train control networks where every single wire connection must carry permanent dual-ended sleeve identification.
● Aerospace & Military Electronics: High-precision parallel preparation of critical telemetry and power links requiring flawless, gas-tight crimps alongside full-sleeve isolation tracking codes.