Wire Processing and Electrical Installation Equipment

Fully Automatic Dual-Head Terminal Crimping and Double-End Numbering Tube Insertion Machine EW-9540

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Delivery options

Description

Feature

● Simultaneous Double-End Tube Insertion: Eliminates the major bottleneck in panel shop manufacturing by fully automating synchronized numbering tube/sleeve insertion on both ends of the wire, immediately followed by dual-head stripping and terminal crimping.

● Mid-to-Heavy Industrial Wire Scale: Tailor-made to process rugged, multi-specification industrial control wiring profiles ranging from AWG 22 up to AWG 14.

● High-Volume Automated Output: Delivers a stable industrial throughput of 700 to 900 pieces/hour, achieving massive labor cost savings by replacing separate cutting, manual ferrule threading, and standalone crimping stations.

● Advanced Motion Control Card Architecture: Powered by a high-response motion control card (instead of standard PLCs) for micro-precision operations. Fully compatible with global standard horizontal feed and direct-feed (straight feed) OTP terminal molds.

● 4-Wheel Synchronous Wire Feeding: Built with an integrated four-wheel synchronous wire feeder that maintains constant, optimal line tension, preventing wire slippage, stretching, or marking tube deformation during high-speed feed cycles.

● 4-Point Industrial Sensor Array: Outfitted with an active monitoring matrix checking for low air pressure, wire missing, crimping abnormalities, and abnormal wire feeding to halt the line instantly if a marking tube or terminal misfeeds.

● Heavy-Duty 800KG Foundation: Anchored on a massive 800KG vibration-dampening chassis (L80×W180×H180 CM). Ready for global deployment with single-phase AC 200V-242V (50/60Hz, 10A) compatibility and a bilingual English/Chinese touch HMI.

Application Range

● Electrical Control Cabinets & Switchgears (Panel Building): Crucial for European and North American panel shops requiring strict dual-ended sequential alphanumeric wire marker tags (A1/A2 nodes) for PLC, relay, and circuit breaker blocks. (Highly targeted at manufacturing hubs in Germany, the USA, Poland, Mexico, and Japan).

● Railway Transit & Locomotive Harnesses: Prepares high-compliance signaling systems and train control networks where every single wire connection must carry permanent dual-ended sleeve identification.

● Aerospace & Military Electronics: High-precision parallel preparation of critical telemetry and power links requiring flawless, gas-tight crimps alongside full-sleeve isolation tracking codes.

Specifications

Model
EW-9540
Cable Range
AWG 22~14
Capacity
700-900 Pcs/Hour
Cutting precision
Wire Lengths < 100mm: Tolerance 0.2 + (Length × 0.002)
Wire Lengths > 100mm
Tolerance 0.5 + (Length × 0.002)
Cutting Length
66~99999mm
Stripping Length
Front: 0.5–8.0 mm
End
0.1–10.0 mm
Detection device
1. Low air pressure
Additional information
2. Wire missing
Additional information 2
3. Crimping Abnormality
Additional information 3
4.Abnormal wire feeding
Power
Single-phase AC 200V to 242V, 50/60Hz, 10A
Compressed Air
0.5 MPa(5kgf / cm2)
Size
L80*W180*H180 CM
Weight
800KG
Application for Fully Automatic Dual-Head Terminal Crimping and Double-End Numbering Tube Insertion Machine EW-9540