Wire Processing and Electrical Installation Equipment

Fully Automatic Wire Tinning and Terminal Crimping Machine (AWG 32-18) EW-9565

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Delivery options

Description

Feature

● 5-in-1 Seamless Automation: Combines wire cutting, double-ended stripping, wire twisting, single-end vertical tinning, and single-end terminal crimping into one single continuous process. Eliminates labor bottlenecks and maximizes floor-space efficiency.

● Ultra-Precise 90° Vertical Tinning: Replicates the accuracy of precise manual dipping. The tinning depth and dipping duration are fully programmable via the PLC touchscreen, ensuring clean, uniform soldering without any stray copper strands.

● RoHS-Compliant Titanium Solder Pot: Built with a premium corrosion-resistant titanium alloy solder pot that withstands the high temperatures required for eco-friendly, lead-free soldering—fully compliant with EU and North American environmental regulations.

● Intelligent Quality & Safety Inspection: Equipped with an automated multi-sensor system that instantly detects a lack of wires, terminal feeding errors, or low air pressure, auto-pausing production to eliminate material waste.

● Smart Multi-Profile Memory: Features an intuitive English touchscreen control panel capable of saving up to 100 distinct production profiles for rapid changeovers between different wire lengths and specifications.

Application Range

This high-speed automated wire processing center is specifically engineered for massive-scale production lines across global manufacturing regions (such as North America, Europe, and Southeast Asia):

● Consumer Electronics & Appliances: Ideal for processing internal micro-wires, jumper cables, and multi-strand connectors used in white goods, TVs, and smart home appliances.

● LED Lighting Components: Perfect for fast, high-volume wire termination used in LED drivers, outdoor displays, and commercial lighting fixtures.

● Automotive Sensor & Cabin Wiring: Delivers the extreme precision and zero-defect compliance required for small-gauge automotive interior wiring, switches, and sensory harnesses (highly utilized by Tier 1/2 factories in Mexico and Eastern Europe).

● Industrial Electronics & PCBs: Prepares perfectly twisted and tinned wire ends ready for immediate automated wave soldering on printed circuit boards (PCBs).

Specifications

Model
EW-9565
Weight
480kg
Dimensions
L1750*W1220*H1550mm
Placement space
4 square
Power
Within 3000W
Power supply
AC220/50Hz
Air pressure
0.4mpa-0.8mpa
Crimping capacity
2T
Display
Touch screen LCD
Applicable wire
Electronic wire, electronic wire, etc.
Parallel production capacity
800-1000 times*number of items
Electronic wire dipping capacity
Time limit 1000 to 1300 times*number of items
Double-dip production capacity
According to 100mm length, it is about 1100-1300 times/h
Cutting length
Double dip within 830mm, single dip 45-830mm
Peeling length
The standard machine has a front and rear blade distance of 12mm and a complete rubber removal capacity of 9mm.
Wire diameter
26#-18#
Tinning length
within 11mm
Twisted wire length
Marking machine 2mm-10mm
Rewinding mode
Rotating pay-off
Transmission
Screw, guide rail, synchronous belt
Detection
End detection, missing wire detection, wire knot detection, paper collection detection, air pressure detection
Assistive devices
Horizontal and vertical terminal leakage, collection of waste flux, collection of waste tin slag, collection of waste rubber
Application for Fully Automatic Wire Tinning and Terminal Crimping Machine (AWG 32-18) EW-9565