Wire Processing and Electrical Installation Equipment

Automatic Multi-Wire Splicing and Heat Shrink Tubing Insertion Machine(22-16AWG) EW-9615

Price of the selected optionon request
Delivery options

Description

Feature

● Advanced Multi-Wire Splicing Architecture: Fully automates the complex multi-line joint process, supporting programmable configurations including 1-to-2, 1-to-3, 1-to-4, 1-to-5, and up to 1-to-6 multi-wire combinations with synchronized terminal crimping and heat shrink sleeve application.

● Massive Labor-Saving Output: Reaches an industrial production speed of approximately 500 sets/hour (for standard wire lengths between 70-150mm), replacing multiple manual splicing, taping, and heat-gun stations.

● Mid-Gauge Calibration Safety: Engineered specifically to process wires ranging from #22 to #16 AWG, ensuring consistent stripping depths on both the front end (0.5~8.0mm) and rear end (0.1~11.0mm).

● 0.01mm Resolution Cut Depth: Provides a maximum blade adjustment depth of 5.50mm with an ultra-precise digital increments resolution of 0.01mm, cleanly scoring the jacket without stripping deflection or conductor strand failure.

● Industrial 4.0 Error Detection Array: Features active real-time safety monitoring devices covering low air pressure, presence/absence of wire feed, abnormal wire clamping, and abnormal multi-wire insertion faults to ensure 100% compliant automotive-grade joints.

Application Range

● Automotive Splice Splices & Ground Nodes: Mass production of Y-splices, multi-wire grounding junctions, and main-to-sub harness transitions that require complete environmental sealing via heat shrink linings. (Highly targeted at automotive tier-1 manufacturing hubs in Mexico, Germany, Poland, Morocco, and Vietnam).

● Industrial Machinery Sub-Bundles: Prepares centralized multi-point signal and power distribution branches found in industrial control panels, robotics, and heavy machinery cabins.

● White Goods Distribution Hubs: High-volume preparation of appliance wiring nodes where multiple power distribution loops converge into single-terminal relays.

Specifications

Wire size
#22~#16 AWG
Capacity
Approximately 500 sets/hour for wire lengths 70-150mm
Cutting accuracy
Wire length below 100mm Error 0.2 + (wire length x 0.002)
Processing length
with insulation in the middle: 62mm~99999mm
Stripping length
Front end: 0.5~8.0mm; Rear end: 0.1~11.0mm
Cut depth
Maximum adjustment 5.50mm, resolution 0.01mm
Detection devices
Low air pressure, presence or absence of wire, abnormal clamping, abnormal wire insertion
Power supply
Single phase AC200V~242V 50/60Hz 10A
Compressed air
0.5 MPa (5kgf/cm2), clean and dry gas
Machine dimensions
Width 850 * Length 2600 * Height 2000 mm (excluding terminal tray)
Machine weight
Approximately 1000KG
Application for Automatic Multi-Wire Splicing and Heat Shrink Tubing Insertion Machine(22-16AWG) EW-9615