Wire Processing and Electrical Installation Equipment

Full Automatic Terminal Insulation Sleeve Inserting and Crimping Machine EW-9620

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Description

Feature

● Simultaneous Sleeve Insertion & Crimping: Drastically cuts labor costs by fully automating wire feeding, dual-end stripping, insulation sleeve/housing insertion, and terminal crimping in a single automated flow.

Mid-to-Heavy Gauge Optimization: Tailor-made to process rugged industrial and automotive wire profiles from #22 to #14 AWG.

● 0.01mm Micro-Resolution Cutting Depth: Features an advanced stripping head with a maximum blade adjustment depth of 5.50mm and an ultra-precise resolution of 0.01mm, preventing any damage to copper strands.

● Massive & Scalable Processing Length: Accommodates an exceptionally wide wire cutting spectrum from 86mm up to 99999mm, while delivering a steady output of 1500 wires/hour (for 80-100mm standard lengths).

● Programmable Strip Settings: Offers independent digital control for stripping profiles, supporting front-end stripping of 0.5~8.0mm and back-end stripping of 0.1~10.0mm.

● Multi-Sensor Fail-Safe Array: Equipped with real-time industrial monitors for low air pressure, abnormal power cord voltage/pressure, and abnormal wiring faults to ensure zero-defect production.

● Heavy-Duty 500kg Architecture: Anchored on a solid, vibration-dampening 500kg industrial frame (W800×D1400×H1800 mm). Ready for immediate global export with universal AC110V/220V (50/60HZ) power compatibility.

Application Range

● Automotive Wiring Systems: Mass production of fuse box connections, relay sockets, and high-current power distribution loops where terminals require rigid plastic insulation sleeves for circuit protection.

● White Goods & Heavy Appliances: High-speed preparation of internal wire harnesses for washing machines, industrial dryers, and ovens that demand quick-connect terminals with full sleeve isolation.

● Industrial Automation & Power Supplies: Prepares secure, insulated terminations for control cabinet panels, transformers, and industrial power distribution arrays.

Specifications

Model
EW-9620
Processing wires
#22~#14 AWG
Processing capacity
Approximately 1500 wires/hour for wires 80-100mm in length
Cutting accuracy
0.2 + (wire length x 0.002)
100mm or more of wire
SError 0.5 + (line length x 0.002)
Processing length
Leave a rubber strip in the middle, 86mm~99999mm
Stripping length
Front end: 0.5~8.0mm; Back end: 0.1~10.0mm
Cutting depth
Maximum adjustment range: 5.50mm; Resolution: 0.01mm
Detection device
Low air pressure; abnormal pressure on the power cord; abnormal wiring.
Power
AC110V/220V 50/60HZ
compressed air
0.5 MPa (5 kgf / cm2) Clean dry gas
Weight
500kg
Mechanical dimensions
W800 *D1400*H1800 mm
Application for Full Automatic Terminal Insulation Sleeve Inserting and Crimping Machine EW-9620