Wire Processing and Electrical Installation Equipment

Servo IDC Crimping Machine AWG26 to 22 with Mitsubishi Servo EW-9665

Price of the selected optionon request
Delivery options

Description

Feature

● Fully Automatic Wire Processing

The machine integrates wire cutting, puncture crimping, and single-end or double-end crimping into one automated process. It reduces manual operation, improves production efficiency, and supports stable batch production.

● Mitsubishi Servo Precision Control

Equipped with an advanced Mitsubishi servo system, the EW-9665 ensures accurate wire feeding, precise cutting length, and consistent crimping performance during continuous production.

● Intelligent Touchscreen Operation

The computer control system and color touchscreen interface allow operators to set parameters quickly, adjust production data easily, and monitor machine status in real time.

● High-Precision Mechanical Structure

The machine adopts HIWIN ball screws and linear guide transmission to ensure smooth movement, stable positioning, and long-term mechanical durability.

● Smart Quality Detection System

Integrated detection functions monitor abnormal sensors, low air pressure, motor abnormalities, wire presence, wire knotting, and housing inspection. These functions help reduce defective products and improve production reliability.

● Customizable Processing Range

Cutting length, A-end crimping length, and B-end crimping length can be customized according to wire materials, terminal types, and production requirements.

Application Range

Powered by a high-precision servo motor control system, this advanced wire puncture crimping machine is engineered to deliver flawless, gas-tight insulation-displacement connections (IDC) and puncture termination without upfront wire stripping. It is the gold-standard production asset across the following high-spec sectors:

● Automotive Wire Harness Assembly: Mass production of high-vibration resistant connections including car dashboard wiring, interior LED lighting harnesses, ambient light modules, and sensory connector terminations.

● Consumer Electronics & 3C Industries: High-speed automation for manufacturing ribbon cables, smartphone charging modules, smart home appliance internal circuitry, and multi-core data lines.

● Industrial Automation & LED Lighting: Perfect for outdoor waterproof lighting connectors, industrial sensor wire-to-board links, and telecom switchgear systems requiring compact, zero-defect terminal joints.

● Medical Devices & Smart Metering: Highly reliable, micron-level precision crimping for delicate medical equipment cables, smart utility meters, and security monitoring hardware.

Specifications

Model
EW-9665 | EW-9665-2
Pair Twisting
N/A | Yes
Function
Single and double-ended long and short wire crimping / wire cutting
Capacity
Production capacity varies depending on cable length and pin count (6000-12000 PIN).
End A
Total length 1950mm; End B: 1800mm, 1500mm, 1300mm; Production capacity 350pcs/hour.
End A
Total length 1300mm; End B: 1000mm, 800mm, 600mm; Production capacity 450pcs/hour.
End A
Total length 600mm; End B: 500mm...400mm...300mm; Production capacity 500pcs/hour.
End A
Total length 300mm; End B: 200mm...150mm...100mm;Production capacity 600pcs/hour.
End A
Total length 200mm; End B: 150mm...100mm...80mm;Production capacity 650pcs/hour.
Detection Function
Abnormal sensors in various parts; low air pressure; motor abnormal
Process Wire Range
26AWG-22AWG
Cutting Length
120mm-2000mm / Customize sizes available
A-end Crimping Length
0.5MM-10MM, depending on the material; special sizes can be customized.
B-end Crimping Length
0.5MM-10MM Special materials can be customized.
Air Pressure
5KG-6.5KG (Clean air is required)
Mechanical Dimensions
Length 3000mm, Width 900mm, Height 1800mm (excluding protrusions)
Weight Including Cable Tray
550KG
Air supply
0.5-0.6Mpa
Foot pedal
NO
Application for Servo IDC Crimping Machine AWG26 to 22 with Mitsubishi Servo EW-9665