Wire Processing and Electrical Installation Equipment

Servo Large 20T–60T Terminal Crimping Machine with CFM (6–400 mm²) EW-5210

Price of the selected optionon request
Delivery options

Description

Feature

● Advanced Servo Electric Drive Architecture: Replaces hydraulic pumps with high-torque servo motors, eliminating oil leaks, reducing energy consumption, and providing consistent, repeatable crimp force.

● Massive Crimping Force Range (200 kN to 600 kN): Offered in 20T (200 kN), 40T (400 kN), and 60T (600 kN) models to easily compress large copper and aluminum lugs onto heavy conductors.

● Integrated Crimping Force Monitor (CFM): Continuously checks force curves during every cycle to detect missing strands, defective terminals, or incorrect insulation insertion, automatically stopping output on error.

● Extraordinary Cable Range (6–400 mm²): Handles diverse power cable applications from medium-duty 6 mm² leads up to massive 400 mm² high-voltage cables.

● Quick-Change Multi-Applicator Mounting: Flexible die-head platform allows fast installation and switching between various terminal applicator types to suit different lug geometries.

● Programmable PLC & Touchscreen Control: Allows precise digital parameter adjustments for stroke depth, pressure profile, and dwelling time without manual mechanical adjustments.

● Clean, Low-Maintenance Operation: Eco-friendly servo design operates with low noise levels and requires zero hydraulic oil changes or seal replacements.

Application Range

● Electric Vehicle (EV/HEV) High-Voltage Harnesses: Precision crimping of heavy battery cables, inverter leads, and charging port terminal lugs.

● Battery Energy Storage Systems (BESS): High-reliability terminal crimping for large copper busbar connections and energy storage power distribution leads.

● Rail Transit & Renewable Energy Power Cabling: Heavy-duty lug termination on wind power cables, solar array junction lines, and locomotive harnesses.

● Industrial Control & Heavy Machinery Wiring: Repeatable, high-force gas-tight crimping for high-amperage industrial power cables up to 400 mm².

Specifications

Model
EW-5210-20TS | EW-5210-40TS | EW-5210-60TS
Machine Category
Servo Heavy-Duty Crimper | Servo Heavy-Duty Crimper | Servo Heavy-Duty Crimper
Wire range
6-150mm² | 10-240mm² | 35-400mm²
Crimping Force
200KN | 400KN | 600KN
Crimping width
≤15mm | ≤22mm | ≤30mm
Press Stroke
48mm | 60mm | 72mm
Motor Rating
4.5 kW Servo Motor | 4.5 kW Servo Motor | 4.5 kW Servo Motor
Quality Control System
Integrated CFM Monitor | Integrated CFM Monitor | Integrated CFM Monitor
Power
AC 110V/220V (50/60 Hz) | 380V (50/60 Hz 3-Phase) | 380V (50/60 Hz 3-Phase)
Weight
330KGS | 700KGS | 800KGS
Dimension
700*880*1340mm | 840*960*1680mm | 860*960*1750mm
Application for Servo Large 20T–60T Terminal Crimping Machine with CFM (6–400 mm²) EW-5210