Feature
● 4-in-1 Multi-Process Integration
Eliminates multi-stage manual handling by combining precision stripping, automatic weather-seal loading, terminal crimping, and electrical spot welding into a single, seamless automated cycle.
● Engineered for Automotive Standards
Perfect for processing high-specification automotive sensors, new energy cables, and industrial wire harnesses requiring strict waterproof and high-conductivity connections.
● Ultra-Precise Servo Drive System
Equipped with high-performance servo motors ensuring synchronized feeding and processing with a cutting accuracy within ±0.1mm.
● Intelligent Touchscreen Control
Full digital debugging via a user-friendly LCD touchscreen interface, allowing rapid program changes and material switchovers under 5 minutes.
● Advanced Safety & Defect Detection
Built-in smart sensors monitor wire shortage, terminal misfeeds, low air pressure, and seal insertion errors to ensure zero-defect production.
Application Range
The EW-7810 is engineered for high-precision, zero-defect wire harness manufacturing. Thanks to its multi-process integration (stripping + seal insertion + crimping + welding) and compatibility with AWG 28 to AWG 16 wires, this machine is the gold standard for industries demanding absolute signal integrity and harsh-environment durability.
1. New Energy Vehicles (NEV) & Automotive Wire Harnesses
This machine is not for thick EV powertrain battery cables, but it is the critical workhorse for automotive low- voltage signal networks and sensor systems. The automated weather-seal insertion is essential for meeting strict IPX7/IPX9K waterproofing standards in automotive engineering.
● Battery Management Systems (BMS): Processing multi-core voltage sampling lines and temperature sensor harnesses.
● ADAS & Sensor Harnesses: Perfect for radar, LiDAR, parking sensors, and camera modules located in exposed chassis areas.
● Chassis & Powertrain Control: Wiring for electronic throttle controls, ABS speed sensors, and electronic parking brakes (EPB) where vibration resistance (via spot welding) is mandatory.
2. High-End Smart Home Appliances
Modern smart appliances increasingly rely on complex electronics operating in damp or high-temperature environments. The EW-7810 ensures these internal connections never fail due to moisture or loose crimps.
● Washing Machines & Dishwashers: Processing waterproof control panels, water inlet valves, and drainage pump motor harnesses.
● HVAC Systems & Refrigerators: Wiring for inverter compressors, smart thermostats, and ambient temperature sensors that require long-term anti-oxidation protection.
● Kitchen Automation: High-reliability internal wiring for smart ovens and coffee makers.
3. Aerospace Avionics & Precision Industrial Automation
In aerospace and high-end industrial sectors, space is limited, and signals cannot afford a single millisecond of interruption. The single-end spot welding function of the EW-7810 provides an ultra-low resistance connection that traditional crimping alone cannot match.
● Avionics Control Panels: Processing lightweight, thin-walled signal lines (AWG 26-28) for cockpit instrumentation and flight control communication.
● Industrial Robotics & Servos: Manufacturing dynamic feedback cables, encoder lines, and IO sensor lines for multi-axis robotic arms that undergo continuous flexing.
● Medical Electronics: Wiring for patient monitoring systems and medical imaging equipment where signal purity is critical.
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Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)