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Feature
·Integrated Crimp Force Monitoring (CFM) for Zero-Defect Production
The built-in CFM system analyzes the force-displacement curve of every single cycle in real-time. It instantly detects processing anomalies—such as missing strands, insulation in the crimp, or terminal deformities—and triggers an automated alarm to prevent defective parts from reaching the next stage.
·Precision Servo Control with 1μm Optical Encoder
Powered by a high-performance servo motor and a precision ball screw assembly, the machine achieves a crimping repeatability of ±0.03mm. The integrated 1μm optical encoder provides absolute position feedback, allowing for micron-level adjustment of the crimp height via the digital touchscreen.
·Intelligent Recipe Management & Industry 4.0 Ready
The system supports extensive Database/Recipe storage, allowing operators to switch between different terminal part numbers (P/N) in seconds with automatic height adjustment. It features an open interface for barcode scanner integration and MES/ERP connectivity, enabling full production traceability.
·Unmatched Versatility for High-Voltage Applications
Designed to handle the toughest challenges in high-voltage wire processing, the EW-5390+C supports a wide range of cross-sections from 2.5mm² to 300mm². Its universal die-clamping system is compatible with various heavy-duty applicators, including hexagon, B-shape, and customized crimp geometries.