Feature
● Complete Dual-Side Automation: Combines automated wire measurement, precise cutting (50–9999 mm), dual-end stripping (1–15 mm), and ultrasonic welding in one continuous cycle.
● Solid-State Ultrasonic Bonding (3000W / 20 kHz): Uses high-frequency vibrational energy to friction-weld copper wire strands at the molecular level without melting or burning insulation.
● Automatic Frequency Tracking: Digital generator dynamically locks onto changing horn resonance frequencies during continuous operation, eliminating manual mechanical tuning and preventing generator overload.
● Zero Electrical Resistance & High Strength: Creates direct copper-to-copper diffusion joints with zero contact resistance, zero oxidation, and exceptional pull-off force.
● Clean, Consumable-Free Operation: Requires no solder, flux, crimp sleeves, or shielding gas—operating completely free of sparks, smoke, or chemical emissions.
● Precision Linear Motion & Power Stabilization: Driven by high-precision linear guides and a voltage-stabilized power module to ensure repeatable weld compression and height consistency under factory voltage fluctuations.
Application Range
● Automotive Harness Splicing: High-reliability splice bonding for engine control unit (ECU) leads, airbag wiring, sensor lines, and lighting control harnesses.
● New Energy & EV Battery Systems: Zero-resistance grounding and connection leads for electric vehicle power electronics and battery management systems (BMS).
● Industrial Appliance Cabling: Precision wire-to-wire welding for HVAC compressors, washing machine motor leads, and industrial control cabinets.
● Telecommunications & Solar Cabling: High-durability wire splicing for outdoor solar junction boxes and power supply modules requiring long-term anti-oxidation performance.
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Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)