Wire Processing and Electrical Installation Equipment

Fully Automatic Secondary Wire lntelligent Production Line EW-9910

Price of the selected optionon request
Delivery options

Description

Feature

● Supports the simultaneous online availability of 6 to 24 types of wires and 4 to 5 types of wire markers; all terminal types are also available online simultaneously. Production switches fully automatically based on specific work orders, truly realizing the complete, integrated production of secondary wiring for individual cabinets. The secondary wiring sets are automatically grouped, and upon the completion of each wire group's production, a label—specifying the cabinet number and wire function—is printed and affixed in real-time to facilitate subsequent cabinet assembly.

● Equipped with an automatic multi-wire switching feeder and an integrated multi-axis wire-paying machine to accommodate the simultaneous online availability of 6 to 24 different wire types.

● Features two sets of automatic multi-tube switching units for wire marking and sleeving (utilizing exclusive patented technology). This allows for the simultaneous online availability of 4 to 5 types of wire markers, featuring automatic switching, feeding, printing, cutting, and sleeving, and includes a dedicated heating device for the wire markers.

● Includes multiple crimping units to ensure all terminal types are available online simultaneously. All crimping operations utilize a die-less crimping mechanism powered by servo-driven crimping machines. All crimping parameters switch automatically, and crimping quality is monitored in real-time. Terminals are automatically fed using a 3-axis robotic arm paired with a circular vibratory feeder (eliminating the need for linear vibratory feeders); the circular feeder features a specialized coating treatment to prevent damage to the terminal plating.

● Equipped with a dedicated label printer for identifying each wire group associated with a specific work order.

● The equipment features a modular design with an assembly-line layout, ensuring simple operation and convenient maintenance, while allowing for future expansion and upgrades.

● Includes accompanying data conversion software that integrates seamlessly with work orders generated by third-party automatic wiring software. Work orders can be dispatched remotely via an internal network and are automatically and rapidly converted into production instructions.

● Features a reserved MES interface capable of capturing real-time operational and production data (such as total output, operational efficiency, defect rates, material consumption, downtime duration, etc.).

Specifications

Model
EW-9910
Power Supply
AC 110V/220V 50HZ
Wire Range
0.30 - 4.0 mm²(6.0 mm²available upon request); various cable types including BVR, RV, Low Smoke Zero Halogen (LSZH), etc.
Processing Line Leader
100 - 10,000 mm (Minimum wire length for double-ended crimped terminals: 180 mm)
Stripping Length
Double-head,0 - 15mm
Numbering Tube Specifications
0.5² - 4.0²; compatible with wire gauges ranging from 0.30 mm² to 4.0 mm²
Numbering Tube Length
10 - 38mm,custom lengths available upon request
Number Tube Marking
Enable identification using up to 36 standard half-width characters
Terminal Types
Semi-Insulated Single Terminals: OT, UT, IT (Tubular)
Fully Insulated Single Terminals
187/250 Straight & Angled Quick Disconnects; 4.0mm Male & Female Bullet Connectors
Non-Insulated Single Terminals
OT, UT, Pin-Type, DBN
Aviation Pins
Various Aviation Pins & Sockets
Reel-Fed Terminals
Various Types of Chain-Style Terminals
Productivity
≥720 pcs/h (Single-line production);≥500 pcs/h(Complete-set/batch production)
Detection Device
Wire Presence Detection, Wire Marker Tube Presence Detection, Ribbon Presence Detection, Ribbon Breakage Detection, Terminal Crimping Monitoring
Air Pressure
0.5 - 0.7 Mpa
Dimensions
9200L x 5000W x 2000H(mm)
Other
The overall appearance of the unit can be customized according to customer requirements
Application for Fully Automatic Secondary Wire lntelligent Production Line EW-9910