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Feature
● Supports the simultaneous online availability of 6 to 24 types of wires and 4 to 5 types of wire markers; all terminal types are also available online simultaneously. Production switches fully automatically based on specific work orders, truly realizing the complete, integrated production of secondary wiring for individual cabinets. The secondary wiring sets are automatically grouped, and upon the completion of each wire group's production, a label—specifying the cabinet number and wire function—is printed and affixed in real-time to facilitate subsequent cabinet assembly.
● Equipped with an automatic multi-wire switching feeder and an integrated multi-axis wire-paying machine to accommodate the simultaneous online availability of 6 to 24 different wire types.
● Features two sets of automatic multi-tube switching units for wire marking and sleeving (utilizing exclusive patented technology). This allows for the simultaneous online availability of 4 to 5 types of wire markers, featuring automatic switching, feeding, printing, cutting, and sleeving, and includes a dedicated heating device for the wire markers.
● Includes multiple crimping units to ensure all terminal types are available online simultaneously. All crimping operations utilize a die-less crimping mechanism powered by servo-driven crimping machines. All crimping parameters switch automatically, and crimping quality is monitored in real-time. Terminals are automatically fed using a 3-axis robotic arm paired with a circular vibratory feeder (eliminating the need for linear vibratory feeders); the circular feeder features a specialized coating treatment to prevent damage to the terminal plating.
● Equipped with a dedicated label printer for identifying each wire group associated with a specific work order.
● The equipment features a modular design with an assembly-line layout, ensuring simple operation and convenient maintenance, while allowing for future expansion and upgrades.
● Includes accompanying data conversion software that integrates seamlessly with work orders generated by third-party automatic wiring software. Work orders can be dispatched remotely via an internal network and are automatically and rapidly converted into production instructions.
● Features a reserved MES interface capable of capturing real-time operational and production data (such as total output, operational efficiency, defect rates, material consumption, downtime duration, etc.).