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Feature
● Automatic Frequency Tracking
The system continuously adjusts ultrasonic frequency during operation, helping maintain stable energy output and consistent welding quality as material conditions change.
● Three Intelligent Welding Modes
Time Mode, Energy Mode, and Power Mode allow operators to optimize welding parameters for different wire harnesses, terminals, and copper conductor applications.
● Rigid Square-Column Structure
The heavy-duty square-column frame minimizes head rotation and rear tilting, improving welding accuracy and long-term mechanical stability.
● Welding Data Recording
Built-in data recording supports production traceability, quality management, and process verification for industrial manufacturing environments.
● User-Friendly Digital Operation
A bilingual Chinese/English interface simplifies parameter adjustment, operator training, and production setup.
Application Range
The EW-6100 is designed for manufacturers requiring high-consistency ultrasonic welding with automatic frequency adjustment and digital process control.
● Automotive Wire Harness Manufacturing: Suitable for welding copper wire bundles, battery connections, and automotive electrical harnesses requiring stable ultrasonic weld quality.
● New Energy Cable Processing: Ideal for EV battery cables, energy storage systems, and high-current copper conductor welding applications.
● Industrial Electrical Equipment: Supports welding of copper terminals, conductive connectors, and electrical assemblies used in industrial automation equipment.
● Copper Conductor Welding: Processes stranded copper wires and multi-core conductors where low-resistance, high-strength welded joints are required.
● OEM Wire Harness Production: Built-in welding data recording and automatic frequency tracking help improve quality traceability and production consistency in high-volume manufacturing.