Wire Processing and Electrical Installation Equipment

Digital Ultrasonic Welding Machine (20 kHz / 2000 W) EW-6100

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Description

Feature

● Automatic Frequency Tracking

The system continuously adjusts ultrasonic frequency during operation, helping maintain stable energy output and consistent welding quality as material conditions change.

● Three Intelligent Welding Modes

Time Mode, Energy Mode, and Power Mode allow operators to optimize welding parameters for different wire harnesses, terminals, and copper conductor applications.

● Rigid Square-Column Structure

The heavy-duty square-column frame minimizes head rotation and rear tilting, improving welding accuracy and long-term mechanical stability.

● Welding Data Recording

Built-in data recording supports production traceability, quality management, and process verification for industrial manufacturing environments.

● User-Friendly Digital Operation

A bilingual Chinese/English interface simplifies parameter adjustment, operator training, and production setup.

Application Range

The EW-6100 is designed for manufacturers requiring high-consistency ultrasonic welding with automatic frequency adjustment and digital process control.

● Automotive Wire Harness Manufacturing: Suitable for welding copper wire bundles, battery connections, and automotive electrical harnesses requiring stable ultrasonic weld quality.

● New Energy Cable Processing: Ideal for EV battery cables, energy storage systems, and high-current copper conductor welding applications.

● Industrial Electrical Equipment: Supports welding of copper terminals, conductive connectors, and electrical assemblies used in industrial automation equipment.

● Copper Conductor Welding: Processes stranded copper wires and multi-core conductors where low-resistance, high-strength welded joints are required.

● OEM Wire Harness Production: Built-in welding data recording and automatic frequency tracking help improve quality traceability and production consistency in high-volume manufacturing.

Specifications

Model
EW-6100
Machine Category
Digital Ultrasonic Wire Harness Welding Machine
Ultrasonic Frequency
20kHz
Ultrasonic Power Output
2000W
Welding Stroke
75mm
Amplitude Adjustment Range
10% – 100% (Digital Tuning)
Control Modes
Time Mode / Energy Mode / Power Mode
Drive System
Pneumatic Drive System
Machine Structural Frame
Heavy-Duty Anti-Deflection Square Column
Input Voltage
AC220V–240V
Working pressure
0.1-0.75Mpa
Weight
750kg
Application for Digital Ultrasonic Welding Machine (20 kHz / 2000 W) EW-6100