Feature
● Proven, High-Volume Reliability
The EW-7880 uses a mature, field-validated design trusted by major appliance manufacturers for years, including long-term use within Gree and Midea's supplier systems. It processes 2–13 core sheathed wires at up to 1000pcs/h, making it suited for continuous high-volume production.
● Vertical Tinning for Consistent Solder Quality
A 90° vertical tinning process delivers even, high-quality solder coverage on stripped wire ends, reducing tinning defects compared to angled tinning methods.
● Blade Protection & Quality Control
A standard pressure management device protects the cutting blades during operation and helps maintain consistent processing quality across long production runs.
● Flexible, Mold-Free Wire Separation
An independent wire separation unit is compatible with a wide range of OTP molds, eliminating the need for dedicated separation tooling. Separation pressure is adjustable to protect the wire's inner insulation from damage during processing.
● Clean, In-Line Terminal Alignment
Crimped terminals are aligned in a single straight line rather than a fan pattern, so terminals insert cleanly into housings for a neat, professional finish.
● Servo-Driven Precision & Durable Construction
A servo motor paired with ball-screw drive delivers high motion system precision throughout the crimping and feeding process. The terminal press unit uses an integrated cast-body construction for long-term durability and stable, consistent crimping.
● Touchscreen Control with One-Touch Recipe Recall
Crimping force is adjusted directly from the touchscreen, eliminating the need for shims. Machine recipes are stored and recalled with one touch for fast changeover, and the CNC-style interface is designed to be simple to learn and operate.
● Expandable with Optional Accessories
The EW-7880 can be configured with an optional safety guard, wire take-up/collection belt, and MES system integration for connected production environments.
Application Range
The EW-7880 is designed for manufacturers requiring fully automatic processing of sheathed multi-core cables, making it suitable for terminal crimping and tinning within a single production workflow.
● USB Cable Manufacturing: Processes multi-core USB cables with accurate stripping, terminal crimping, and conductor tinning.
● Power Cord Production: Suitable for household appliance power cords and electrical cables requiring terminal crimping on one end and tinning on the other.
● Communication Cable Assembly: Produces communication cables with stable multi-core processing and precise conductor preparation.
● Industrial Wire Harness Manufacturing: Handles sheathed control cables used in automation equipment and electrical systems.
● OEM Cable Processing: Supports repeat production of customized cable assemblies with fast applicator changes and servo-controlled precision.
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Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)