Wire Processing and Electrical Installation Equipment

Compact Ultrasonic Wire Harness Welding Machine (4–50 mm²) EW-6220

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Delivery options

Description

Feature

● Wide 4–50 mm² Splicing Range & 6000W Power: High-capacity 6000W acoustic generator splices bare copper, tinned copper, aluminum, and enameled wires across fine to heavy cable gauges.

● Parameter-Free One-Touch Setup: Touchscreen control stores pre-validated welding recipes; operators recall settings with one touch, eliminating tedious manual adjustment and trial-and-error setups.

● Flexible Desktop Layout with Foot Pedal Trigger: Compact 128 kg desktop footprint with ergonomic foot-pedal start allows rapid manual positioning and high-volume harness throughput.

● Parallel & Compression Splicing Versatility: Supports both parallel wire-to-wire node splicing and high-density rectangular compression/flattening welding geometries.

● Smart Quality Control & Real-Time Data Logging: Continuously tracks weld height, energy, and time parameters to detect dry welds or cold joints, logging data for complete IATF 16949 audit traceability.

Application Range

● Automotive Wire Harness Splicing: High-reliability node splicing for engine ground leads, main power trunks, and chassis branch wiring.

● Electric Vehicle & New Energy Systems: Low-resistance copper-to-copper and aluminum-to-copper wire splices for EV power management and battery interconnects.

● Enameled Motor & Transformer Leads: Direct ultrasonic compaction and welding of enameled motor coils without separate chemical enamel stripping.

● Industrial Control & Power Distribution: Heavy-duty parallel wire splicing up to 50 mm² for power cabinets and high-current industrial equipment.

Specifications

Model
EW-6220
Power
6000W
Frequency
20KHZ
Dimensions
1000*600*1080mm
Weight
128KG
Welding range
4-50mm²
Gas source
0.5-0.7Mpa
Foot pedal start
Yes
Power
AC 220V/110V 60Hz
Application for Compact Ultrasonic Wire Harness Welding Machine (4–50 mm²) EW-6220