Wire Processing and Electrical Installation Equipment

Heavy-Duty Ultrasonic Terminal Welding Machine (15–50 mm²) EW-6225

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Delivery options

Description

Feature

● High-Power 6000W Ultrasonic Output: Generates massive solid-state bonding energy required for heavy-duty power cables and thick metal terminals ranging from 15 to 50 mm².

● Digital Auto-Frequency Tracking (20 kHz): Intelligent digital generator continuously matches acoustic resonance, compensating for tool horn thermal expansion and load variations in real time.

● Smart Data Logging & Defect Prevention: Full touch-screen control monitors weld time, energy, and height parameters—automatically detecting and preventing dry welding, mis-welding, and cold joints.

● Multi-Material Metal Welding Versatility: Seamlessly bonds bare copper, aluminum, tinned copper, enameled wire, as well as flat copper/aluminum strip terminals.

● High-Precision Automated Enclosure (15+ Year Lifespan): Built with high-strength, frequency-resistant materials and fully enclosed safety housing, engineered for a service life exceeding 15 years.

Application Range

● Electric Vehicle (EV) Power Systems: Ultrasonic terminal welding for high-voltage battery pack interconnects, inverter busbars, and charging port cables.

● Automotive Heavy Power Harnesses: Solid-state bonding for alternator leads, starter cables, and chassis ground terminals up to 50 mm².

● Energy Storage & Battery Modules: Low-resistance connection of aluminum and copper cell tabs, copper busbars, and heavy distribution cables.

● Industrial Electrical & Power Distribution: Clean, low-resistance termination of enameled motor leads and heavy copper-aluminum bimetallic connectors.

Specifications

Model
EW-6225
Power
6000W
Frequency
20KHZ
Dimensions
1000*755*1775mm
Weight
192KG
Welding range
15-50mm²
Gas source
0.5-0.7Mpa
Foot pedal start
NO
Power
AC 220V/110V 60Hz
Application for Heavy-Duty Ultrasonic Terminal Welding Machine (15–50 mm²) EW-6225