Wire Processing and Electrical Installation Equipment

Fully Automatic 6-Wire Double-End Terminal Crimping, Tin-Dipping and Twisting Machine (AWG 30–16) EW-9965

Price of the selected optionon request
Delivery options

Description

Feature

● 6-Strand Simultaneous Processing: Executes wire splitting, cutting, stripping, twisting, tin-dipping, and double-end crimping for up to 6 wires in one cycle.

● Servo-Driven 3-Axis & Hemp-Rope Twisting: Delivers precise motor-driven strand twisting and pair stranding without tool changes across different wire lengths.

● Dual 2-Ton Precision Crimping Stations: Heavy-duty cast iron presses accommodate both horizontal and vertical dies with integrated crimp quality detection.

● Servo Ball-Screw Cutter & Scrap Vacuum: Precision ball-screw drive paired with vacuum suction and air-blast systems guarantees clean, core-safe stripping.

Application Range

● Home Appliance & Consumer Electronics: High-volume automated production of multi-core jumper wires, power supply interconnects, and control board harnesses.

● Automotive Electrical Harnesses: Precision manufacturing of multi-conductor signal leads, sensor trunks, and twisted-pair wiring assemblies.

● Industrial Automation & Telecom: Automated double-ended crimping and tinned lead preparation for terminal blocks, relays, and industrial control cabinets.

Specifications

Model
EW-9965
weight
450kg
Installation space
5 square meters
Display mode
Chinese-language touchscreen LCD display
power supply
AC220/50Hz
power
3000W
Operating air pressure
Around 6 kilograms
Product Features
Multiple single-strand wires (crimped at both ends) + twisted wire pair
Compatible Wire Types
30#-16#
Number of items launched
6 strands or 6–9 strands (depending on the wire material)
Production capacity
Based on a length of 100mm: approximately 1,200 cycles for non-twisted wire and 800–900 cycles for twisted wire; calculation: number of strands × cycles per hour = hourly output.
The shortest path does not involve twisting or lengthening.
Do not twist the front end for 5–6 mm; do not twist the rear end for 18 mm (depending on the wire).
Stripping length
Front blade spacing: 8 mm, with a full rubber-stripping capability of 4.5 mm; rear blade spacing: 14 mm, with a full rubber-stripping capability of 10 mm.
Cut length
Non-twisting front-end machine: double-ended processing for lengths of 50–870 mm; single-ended tinning for lengths of 45–870 mm (customization available for longer wire lengths).
Swing-arm mode
Front and rear servo-actuated braking
External dimensions
L 2,300 mm (excluding the alignment device) × W 1,200 mm × H 1,550 mm
Stranded wire mode
Servo-driven rotary stranding
Line retraction mode
Rotating swing arm for cable retraction
Transmission structure
Precision lead screws, guide rails, etc.
Detection device
Terminal crimp detection, wire presence detection, and paper collection detection.
Auxiliary device
Terminal scrap take-up device, terminal scrap cutting device
Application for Fully Automatic 6-Wire Double-End Terminal Crimping, Tin-Dipping and Twisting Machine (AWG 30–16) EW-9965