Wire Processing and Electrical Installation Equipment

Fully Automatic Double-Ended Cut-Strip-Crimp & Single-End Seal Insertion Machine (0.3–2.5 mm²) EW-9970

Price of the selected optionon request
Delivery options

Description

Feature

● High-Speed Automated Output (Up to 11,000 pcs/h): Synchronizes wire feeding, cutting, dual-end stripping, seal loading, crimping, and housing insertion into one continuous cycle.

● Insert Seal First, Strip Second Technology: Threads the waterproof seal onto intact insulation before stripping, preventing stray copper wire strands and conductor damage.

● 0.01 mm High-Precision Servo Motor Crimping: Electric servo press replaces mechanical clutches, delivering 0.01 mm stroke accuracy, quiet operation, and repeatable crimp heights.

● Integrated Cast Iron Machine Frame: Heavy-duty cast iron body absorbs vibration during high-speed operation, guaranteeing multi-shift stability.

● Dual Wire & Dual Seal Insertion Capability: Supports double seal insertion for dual-wire setups, synchronizing seal threading, stripping, and crimping in 3 steps.

● Smart Inspection & MES Network Integration: Compatible with CFM crimp force monitors, CCD camera vision systems, visual housing depth check, and MES smart factory sync.

Application Range

● Automotive Wire Harness Production: Automated processing for engine looms, ECU signals, door wiring, and sensor leads requiring waterproof seals.

● New Energy & EV Power Systems: Weather-sealed wire harness manufacturing for charging ports, battery control modules, and outdoor power systems.

● Industrial & Outdoor Equipment Wiring: Precision crimping and sealing for marine equipment, agricultural machinery, and industrial control cabinets.

Specifications

Model
EW-9970
Machine Category
Fully Automatic Cut-Strip-Crimp & Seal Insertion Machine
Applicable Wire Range
0.3 – 2.5 mm²
Applicable Wire
Electronic wires, high-temperature wires, Teflon wire, etc
Cutting Length Range
70 – 9999 mm
Cut precision
Accuracy: ±0.5 mm + L × 0.2%
Stripping Length Range
10 – 14 mm
Production Output Rate
9,000 – 11,000 pcs/h
Terminal Crimping Drive
Servo Motor Drive (Precision: 0.01 mm)
Weather Seal Insertion Sequence
"Insert Seal First, Strip Second" Sequence
Press Body Structure
Integrated Cast Iron Frame
Optional Quality Modules
CFM Crimp Monitor, CCD Vision Inspection, MES System Integration
Pneumatic Air Pressure
0.5 – 0.7 MPa
Dimensions
2,205 × 2,420 × 1,605 mm
Net Weight
750.0 kg
Application for Fully Automatic Double-Ended Cut-Strip-Crimp & Single-End Seal Insertion Machine (0.3–2.5 mm²) EW-9970