Wire Processing and Electrical Installation Equipment

Fully Automatic 2-Core Sheathed Wire Single-End Crimping & Tinning Machine (AWG20–28) EW-9975

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Description

Feature

● Complete 2-Core Cable Processing

Automatically performs cutting, jacket stripping, core stripping, wire sequence identification, single-end crimping, terminal insertion, and tinning in one cycle.

● Automatic Wire Sequence Identification

Built-in wire sequence recognition helps ensure correct conductor positioning before processing.

● 90° Terminal Positioning

Supports 90-degree terminal orientation for efficient downstream connector housing assembly.

● Standard CFM & CCD Inspection

Integrated Crimp Force Monitoring (CFM) and CCD vision inspection improve crimp consistency and production quality.

● Independent Wire Separation

Automatically separates conductors without requiring dedicated separation tooling.

● Damage-Free Cable Feeding

Adjustable wire clamps securely feed soft sheathed cables while protecting inner insulation.

● Servo-Driven Precision

Servo motors with screw-drive transmission provide stable, high-accuracy processing.

● Smart HMI Control

Digital parameter storage and touchscreen operation enable quick product changeovers and simple operation.

● Production Line Expansion

Optional safety guarding, conveyor collection systems, and MES integration support automated wire harness production.

Application Range

The EW-9975 is designed for manufacturers requiring fully automated processing of 2-core sheathed cables with integrated crimping, terminal insertion, and tinning.

● Automotive Wire Harness Manufacturing: Produces two-core harnesses for lighting systems, sensors, switches, and auxiliary electrical assemblies.

● Home Appliance Wiring Production: Processes internal wiring for washing machines, refrigerators, air conditioners, and other household appliances.

● Industrial Equipment Manufacturing: Prepares control cables for automation equipment, machinery, and electrical devices.

● Electrical Cabinet Assembly: Suitable for low-voltage control wiring requiring accurate crimping and insulated conductor protection.

● OEM Cable Assembly: Supports high-volume production of customized two-core cable assemblies with integrated quality inspection.

Specifications

Model
EW-9975
Machine Type
Fully Automatic 2-Core Sheathed Wire Single-End Crimping & Tinning Machine
Supported Cable Type
2-Core Sheathed Cable
Applicable Wire Range
AWG20–28
Cable Outer Diameter
3–7 mm
Production Capacity
600 pcs/h (L=150 mm)
Crimp Force
20 kN (2T)
Outer Jacket Stripping
18–120 mm (Customizable)
Inner Core Stripping
0–8 mm
Tinning Length
0–8 mm
Cutting Length
70–1,000 mm (Customizable)
Cutting Accuracy
±(0.1 + 0.005 × L) mm
Applicator Stroke
30 / 40 mm
Power Supply
AC220V, 50/60Hz
Air Pressure
0.6–0.8 MPa
Operating Temperature
-5°C to 40°C
Power
3 kW
Dimensions
1200 × 900 × 1860 mm
Application for Fully Automatic 2-Core Sheathed Wire Single-End Crimping & Tinning Machine (AWG20–28) EW-9975