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Feature
● Complete 2-Core Cable Processing
Automatically performs cutting, jacket stripping, core stripping, wire sequence identification, single-end crimping, terminal insertion, and tinning in one cycle.
● Automatic Wire Sequence Identification
Built-in wire sequence recognition helps ensure correct conductor positioning before processing.
● 90° Terminal Positioning
Supports 90-degree terminal orientation for efficient downstream connector housing assembly.
● Standard CFM & CCD Inspection
Integrated Crimp Force Monitoring (CFM) and CCD vision inspection improve crimp consistency and production quality.
● Independent Wire Separation
Automatically separates conductors without requiring dedicated separation tooling.
● Damage-Free Cable Feeding
Adjustable wire clamps securely feed soft sheathed cables while protecting inner insulation.
● Servo-Driven Precision
Servo motors with screw-drive transmission provide stable, high-accuracy processing.
● Smart HMI Control
Digital parameter storage and touchscreen operation enable quick product changeovers and simple operation.
● Production Line Expansion
Optional safety guarding, conveyor collection systems, and MES integration support automated wire harness production.
Application Range
The EW-9975 is designed for manufacturers requiring fully automated processing of 2-core sheathed cables with integrated crimping, terminal insertion, and tinning.
● Automotive Wire Harness Manufacturing: Produces two-core harnesses for lighting systems, sensors, switches, and auxiliary electrical assemblies.
● Home Appliance Wiring Production: Processes internal wiring for washing machines, refrigerators, air conditioners, and other household appliances.
● Industrial Equipment Manufacturing: Prepares control cables for automation equipment, machinery, and electrical devices.
● Electrical Cabinet Assembly: Suitable for low-voltage control wiring requiring accurate crimping and insulated conductor protection.
● OEM Cable Assembly: Supports high-volume production of customized two-core cable assemblies with integrated quality inspection.