Wire Processing and Electrical Installation Equipment

Automatic Fully Servo Motor Loose Ferrule Terminal Crimping Machine (0.5–4 mm²) EW-7895

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Description

Feature

● Contactless Safety Light Curtain Protection: Creates an active infrared safety barrier around hazardous processing zones, protecting personnel and halting operation instantly if interrupted, while eliminating physical barrier obstructions.

● Fully Servo Motor Driven Precision: High-performance servo motors control wire feeding, stripping, and crimping axes for sub-millimeter length repeatability, high energy efficiency, and consistent crimp heights.

● Versatile Multi-Function Processing: Executes wire cutting, single- or double-end stripping, and single- or double-end ferrule crimping in one continuous automated cycle for wires from 0.5 to 4 mm².

● Multi-Point Intelligent Quality Sensors: Built-in detection array monitors air pressure, wire presence, terminal feeding, crimp force, and heat-shrink tube presence to automatically flag non-conforming cycles.

● Motion Control Card with Intuitive HMI: Features a dedicated motion control card paired with a digital touch screen for quick parameter editing, real-time diagnostic monitoring, and fast recipe switching.

Application Range

● Automotive Wiring Harnesses: High-speed processing and ferrule crimping for ECU signal leads, sensor wiring, and waterproof sheath automotive connections.

● Industrial Control Cabinets: Precision stripping and ferrule crimping for PLC cabinet distribution, terminal blocks, and control panel wiring.

● Home Appliance & HVAC Harnesses: Automated single and double-end ferrule terminal crimping for internal power distribution and control boards.

● Energy Storage & Power Systems: Reliable loose ferrule terminal termination for battery management systems (BMS), power converters, and industrial drives.

Specifications

Model
EW-7895
Machine Category
Automatic Fully Servo Loose Ferrule Terminal Crimping Machine
Applicable Wire Range
0.5 – 4.0 mm²
Cutting Length Range
100 – 9,999 mm
Cutting Length Accuracy
± (1 + 0.02 × L) mm (where L = Cut Length)
Stripping & Twisting Length
Determined according to ferrule specifications
Machine Functions
Wire cutting, single/double-end stripping, single/double-end ferrule crimping
Production Output Capacity
700 – 900 pieces / hour
Control System
Motion control card with intuitive touch screen HMI
Integrated Detection Systems
Air pressure, wire presence, terminal presence, crimp detection, heat-shrink tube detection
Pneumatic Operating Pressure
0.5 – 0.7 MPa
Power Supply
Single-Phase AC 220 V (50 / 60 Hz), 32 A
Machine Dimensions (L × W × H)
1,300 × 1,100 × 1,600 mm
Application for Automatic Fully Servo Motor Loose Ferrule Terminal Crimping Machine (0.5–4 mm²) EW-7895