Wire Processing and Electrical Installation Equipment

Automatic Ferrule Strip & Crimp Machine (0.3–6.0 mm²) EW-9860

Price of the selected optionon request
Delivery options

Description

Feature

● Contactless Safety Light Curtain Protection: Projects an invisible infrared safety perimeter around the active crimping zone, halting machine motion instantly upon detection to protect personnel without physical guards.

● One-Stop Fully Automated Processing: Executes stripping, conductor twisting, bowl-fed terminal positioning, and four-point crimping in a single cycle triggered automatically by wire insertion or foot pedal.

● 1.5T Servo Crimping with Micro-Adjustment: Servo-driven crimping mechanism delivers 1.5 tons of force with fine-tunable crimp height, guaranteeing consistent gas-tight terminations.

● Vibratory Bowl Feeding System: Automatically sorts and delivers loose ferrules and O-shaped bare terminals, featuring quick-change tooling for various terminal profiles.

● 7-Inch HMI & Intelligent Sensors: Multi-point sensor array detects wire presence, terminal feeding, and system pressure, issuing real-time diagnostic alerts on the digital touchscreen to prevent defective crimps.

Application Range

● Control Cabinet & Switchgear Wiring: High-efficiency stripping and ferrule termination for PLC panels, relay modules, and DIN rail terminal blocks.

● Industrial Equipment Harnesses: Automated processing of flexible BVR and RV copper cables for motor drives and machinery controls.

● Appliance & Power Distribution: Four-point bare terminal crimping for power leads, HVAC modules, and heavy-duty electrical connections.

● Automotive & Transportation Cabling: High-repeatability terminal crimping for vehicle auxiliary circuits and power distribution boxes.

Specifications

Model
EW-9860
Machine Category
Automatic Ferrule & Bare Terminal Strip & Crimp Machine
Compatible Wire Types
BVR and RV Wires (0.3, 0.5, 0.75, 1.0, 1.5, 2.5, 4.0, 6.0 mm²)
Terminal Specifications
0.3 to 6.0 mm² O-Shaped Bare Terminals & Ferrules (Customizable)
Stripping Length Range
5.1 to 30.0 mm (Rotary or Longitudinal Stripping)
Terminal Feeding System
Automated Vibratory Bowl Feeder
Crimp Force & Mechanism
1.5 Tons (Servo Drive with Micro-Adjustable Crimp Height)
Crimp Profile
Four-Point Crimping (Customizable Crimp Points)
Operation Trigger Mode
Automatic Wire Payout Sensor (Foot Pedal Start Optional)
Control System
7-Inch HMI Touchscreen with Integrated Electronic & Pneumatic Controls
Power Supply & Rating
Single-Phase AC 220 V / 50 Hz, 10 A (Total Power 1500 W)
Pneumatic Air Pressure
0.5 – 0.6 MPa
Machine Dimensions (W × L × H)
360 × 520 × 425 mm
Machine Net Weight
62.0 kg
Application for Automatic Ferrule Strip & Crimp Machine (0.3–6.0 mm²) EW-9860