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Feature
● 6000W High-Power Ultrasonic Output: 6 kW solid-state acoustic power ensures deep, uniform metallurgical bonding across heavy-duty copper wire strands up to 50 mm².
● 20 kHz Intelligent Auto-Tracking Generator: Automatically tracks and tunes operating frequency in real time to maintain optimum acoustic resonance and process stability.
● Wide Wire Splicing Range (2–50 mm²): Flexible welding horn geometry processes diverse cable cross-sections, from 2 mm² signal bundles to 50 mm² high-voltage power strands.
● Real-Time Parameter & Quality Monitoring: Continuously tracks and logs key welding metrics (energy, power, time, and weld displacement) to ensure zero-defect process control.
● One-Touch Preset Recipe Management: Allows operators to quickly recall saved parameter profiles directly from the digital touchscreen for fast, mistake-proof job changeovers.
● Floor-Standing Heavy-Duty Stability: Rigid 128 kg structural frame minimizes machine vibration and horn deflection, maintaining precise acoustic alignment during continuous production.
Application Range
● EV & Automotive High-Voltage Harnesses: Ultrasonic splicing of electric vehicle battery cables, charging port leads, and power distribution harness junctions.
● Energy Storage & Photovoltaic Systems: High-conductivity splicing for battery pack interconnects, solar inverter cabling, and power storage assemblies.
● Industrial Power Distribution: Splicing heavy-gauge stranded copper wires in control cabinets, switchgear equipment, and motor power lines.
● Grounding & Power Node Junctions: Direct copper strand-to-strand welding that replaces traditional brass crimp ferrules and soldered splices.