Wire Processing and Electrical Installation Equipment

Floor-Standing Ultrasonic Wire Harness Welding Machine (6000W) EW-6250

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Description

Feature

● 6000W High-Power Ultrasonic Output: 6 kW solid-state acoustic power ensures deep, uniform metallurgical bonding across heavy-duty copper wire strands up to 50 mm².

● 20 kHz Intelligent Auto-Tracking Generator: Automatically tracks and tunes operating frequency in real time to maintain optimum acoustic resonance and process stability.

● Wide Wire Splicing Range (2–50 mm²): Flexible welding horn geometry processes diverse cable cross-sections, from 2 mm² signal bundles to 50 mm² high-voltage power strands.

● Real-Time Parameter & Quality Monitoring: Continuously tracks and logs key welding metrics (energy, power, time, and weld displacement) to ensure zero-defect process control.

● One-Touch Preset Recipe Management: Allows operators to quickly recall saved parameter profiles directly from the digital touchscreen for fast, mistake-proof job changeovers.

● Floor-Standing Heavy-Duty Stability: Rigid 128 kg structural frame minimizes machine vibration and horn deflection, maintaining precise acoustic alignment during continuous production.

Application Range

● EV & Automotive High-Voltage Harnesses: Ultrasonic splicing of electric vehicle battery cables, charging port leads, and power distribution harness junctions.

● Energy Storage & Photovoltaic Systems: High-conductivity splicing for battery pack interconnects, solar inverter cabling, and power storage assemblies.

● Industrial Power Distribution: Splicing heavy-gauge stranded copper wires in control cabinets, switchgear equipment, and motor power lines.

● Grounding & Power Node Junctions: Direct copper strand-to-strand welding that replaces traditional brass crimp ferrules and soldered splices.

Specifications

Model
EW-6250
Machine Category
Floor-standing Ultrasonic Wire Harness Welding Machine
Ultrasonic Output Power
6000 W (6.0 kW)
Operating Frequency
20 kHz
Applicable Welding Range
2.0 - 50.0 mm² (Copper strand splicing)
Generator Type
6kW Intelligent Auto-Tracking Ultrasonic Generator
Pneumatic Air Supply
0.5 - 0.7 MPa
Process Control System
Real-Time Data Monitoring & One-Touch Preset Memory
Operation Mode
Foot Pedal & Digital Touchscreen Interface
Machine Dimensions (L * W * H)
1000 * 600 * 1080 mm
Machine Net Weight
128.0 kg
Application for Floor-Standing Ultrasonic Wire Harness Welding Machine (6000W) EW-6250