Feature
● Integrated Wire Cutting, Stripping, Tinning & Soldering
The EW-6235 combines automatic wire cutting, stripping, fluxing, tinning and soldering in one production process. This integrated configuration reduces the need for separate manual operations and simplifies wire harness processing.
● Precise Servo-Driven Positioning
The machine uses a microcontroller + PLC control system with servo transmission and ball-screw/closed-loop belt mechanisms. X/Y/Z repeat positioning accuracy reaches ±0.02mm, with 0.01mm resolution for precise positioning during wire processing and soldering.
● Flexible Wire Processing Range
The machine processes wires with an outer diameter of 0.2–3.5mm and supports a total wire cutting length of 20–300mm. Stripping length can be set from 1–5mm, with an optional 5–12mm stripping range and twisting function, while the tinning length is 1–12mm.
● Multi-Wire Feeding & Multi-Station Configuration
The EW-6235 supports 2–6 processing channels, depending on wire colors and production requirements. The Multi-Wire Payoff Rack provides organized multi-wire feeding, while the Four-Station Tape Unwinding Module and Four-Station Floating Pressing Module support synchronized multi-station processing.
● Programmable Processing & Adjustable Soldering Parameters
Up to 960 processing programs can be stored for different wire harness configurations. Soldering parameters such as temperature, heating time and tin-shaking settings can be adjusted according to the product requirements, helping maintain consistent solder joint quality.
Application Range
The EW-6235 is suitable for wire harness production where wire cutting, stripping, tinning and soldering need to be combined into a controlled automated process.
● Automotive Wire Harness Manufacturing: Suitable for automated processing of wires used in automotive harness assemblies and electrical connection systems.
● Electrical & Electronic Wiring: Designed for wires requiring consistent stripping, tinning and soldering before assembly or electrical connection.
● Industrial Equipment Wiring: Suitable for control wiring and internal wiring production where repeatable wire preparation and soldering are required.
● Consumer & Industrial Electronics: Can be used for small-diameter wires requiring precise stripping, tinning and soldering operations.
● Multi-Wire Harness Assembly: The optional 2–6 channel configuration and Multi-Wire Payoff Rack make the machine suitable for processing multiple wires in a coordinated production setup.
● Customized Wire Harness Production: With up to 960 stored programs and adjustable processing parameters, the machine can accommodate different wire lengths, stripping lengths and soldering requirements.
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Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)