Wire Processing and Electrical Installation Equipment

Ultrasonic Wire Harness Welding Machine(4000W) EW-6230

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Description

Feature

● 4000W High-Power Ultrasonic Welding

The EW-6230 provides a maximum output power of 4000W, delivering the power required for ultrasonic welding of copper and aluminum wire harnesses across its specified welding range.

● Copper & Aluminum Wire Welding

The machine supports 1–25mm² copper wire and 1–35mm² aluminum wire. This dual-material capability makes the EW-6230 suitable for different cable and wire harness connection applications.

● Fast 0.5–2 Second Welding Cycle

The welding time can be adjusted from 0.5 to 2 seconds, allowing operators to configure the welding process according to the wire material and required welding area.

● MCU Control with Bilingual Interface

The EW-6230 uses an MCU control system and supports Chinese and English language selection. The control interface allows operators to configure and monitor the welding process more conveniently.

● Pedal-Activated Semi-Automatic Operation

The pedal start function enables convenient operator-controlled welding cycles. Combined with the compact integrated design, it provides a practical solution for semi-automatic wire harness production.

Application Range

The EW-6230 is suitable for industrial applications requiring ultrasonic joining of copper or aluminum wires and cable harnesses.

● Automotive Wire Harness Manufacturing: Suitable for wire harness production where copper or aluminum wire connections require consistent ultrasonic welding.

● New Energy & Electric Vehicle Wiring: Applicable to cable and harness assemblies using larger cross-section copper or aluminum conductors.

● Electrical Equipment Manufacturing: Suitable for electrical wiring and conductor joining applications requiring reliable wire connections.

● Cable Harness Assembly: Designed for manufacturers processing copper and aluminum wire harnesses in semi-automatic production environments.

● Industrial Electrical Systems: Applicable to wire connection processes used in industrial equipment and electrical assemblies.

● Household Appliances: Suitable for internal wiring and electrical connection applications in appliance manufacturing.

Specifications

Model
EW-6230
Machine Type
Ultrasonic Wire Harness Welding Machine
Welding Method
Ultrasonic Welding
Language Selection
Chinese / English
Input Voltage
220V
Control Mode
MCU
Maximum Output Power
4000W
Operating Frequency
20Hz
Welding Time Range
0.5–2s
Copper Wire Welding Range
1–25mm²
Aluminum Wire Welding Range
1–35mm²
Pedal Start
Yes
Electrical Box Dimensions
660 × 350 × 680mm
Machine Weight
82kg
Certification
CE Certificate
Application for Ultrasonic Wire Harness Welding Machine(4000W) EW-6230