Wire Processing and Electrical Installation Equipment

Automatic Dual-Crimp Single-End Heat Shrink Terminal Machine (AWG22–14) EW-9380

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Description

Feature

● Dual-End Crimping with Single-End Heat Shrink

The EW-9380 combines wire cutting, stripping, dual-end terminal crimping, and single-end heat shrink processing in one automated workflow, reducing manual handling and improving production consistency.

● Four-Wheel Synchronized Wire Feeding

The integrated four-wheel synchronized feeder maintains stable wire tension during processing, helping improve feeding accuracy and crimping consistency.

● Motion Control with Bilingual Touchscreen

The motion control system and Chinese/English touchscreen simplify parameter adjustment, shorten setup time, and make product changeovers more efficient.

● Intelligent Quality Detection

The machine continuously monitors low air pressure, wire presence, crimping errors, and wire feeding, helping reduce production defects before finished harnesses leave the machine.

● Precision Blade Adjustment

The cutting blade supports 0.01mm adjustment resolution with a maximum adjustment depth of 5.50mm, allowing precise processing across different wire specifications.

Application Range

The EW-9380 is designed for manufacturers producing wire harnesses that require dual-end terminal crimping with single-end heat shrink protection in a fully automated workflow.

● Automotive Wire Harness Manufacturing: Ideal for lighting harnesses, sensor cables, and body wiring that require heat shrink protection on one terminal end while maintaining standard crimping on the opposite end.

● New Energy Vehicle Wiring: Suitable for battery management systems, charging harnesses, and power distribution cables where selected terminal connections require additional insulation and strain relief.

● Industrial Control Panel Wiring: Processes control cables and equipment wiring that combine dual-end terminal crimping with localized heat shrink insulation for improved durability.

● Electrical Equipment Assembly: Supports automated production of internal wiring for industrial machinery, electrical cabinets, and electronic equipment requiring consistent terminal quality.

● OEM & Tier-1 Wire Harness Production: Designed for high-volume manufacturing where programmable processing, fast product changeovers, and integrated quality inspection help improve production efficiency.

Specifications

Model
EW-9380
Wire range
AWG 22–14(0.3–2.5mm²)
Processing Capacity
Approx. 950 pcs/h (80–150mm Wire);
Additional information
Approx. 800 pcs/h (Special Wires)
Cutting Precision
Wire length < 100 mm: tolerance 0.2 + (length × 0.002)
Wire length ≥ 100 mm
tolerance 0.5 + (length × 0.002)
Cutting Length
Mid-section insulation retention: 66 mm–99,999 mm
Stripping Length
Front end: 0.5–8.0 mm;
rear end
0.1–10.0 mm
Cutting Blade Depth
Max. adjustment: 5.50 mm; resolution: 0.01 mm
Detection System
Low air pressure, wire presence detection, crimping error, wire feed error
Power Supply
Single-phase, AC 200V–242V, 50/60 Hz, 10A
Compressed Air
0.5 MPa (5 kgf/cm²)
Machine Dimensions
W800 × D1400 × H1800 mm
Machine Weight
Approx. 400 kg
Application for Automatic Dual-Crimp Single-End Heat Shrink Terminal Machine (AWG22–14) EW-9380